It's tomorrow!
Here are the pix.
Another learning experience! Comments on techniques are invited.
A shot of reaming - didn't move the block, reamed .001 under all the way and then .001 over just the top block.
Pressed in the pins in the same step - using the quill - ok, but need a bit more pressure, so vice method was better. Vice method used previously also allowed for trimming burrs off holes.
Center drilling was the same. Made the blocks within .002 thickness of eachother this time, made centering easier. Measured useful area between pins and other side and located bored hole between them. Since I used the pins on ONE side there was adequate clearance.
Boring bar with new insert. Have extras now and the torx tool to change them, need to order an extra screw.