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Offline Eyes Of Death

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New lead melter
« on: February 06, 2010, 04:25:16 PM »
Decided to try out the new lead melter I built. It's not finished but had to try it out. Made some ammo for my cannon 1# balls. I used wheel weights. The kiln will hold 150# at least of lead. It's bottom pore uses tapered plug in the bottom works great.



Made 50 balls in hour and half. Golf ball size
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Offline Eyes Of Death

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Re: New lead melter
« Reply #1 on: February 06, 2010, 04:25:47 PM »


I think my pin would float up if I get it full of lead. I will have to add a spring.
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Offline GGaskill

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Re: New lead melter
« Reply #2 on: February 06, 2010, 04:35:01 PM »
I will have to add a spring.

Or a weight to the end of the handle.

Have you cut any of the balls in half to see if there is a void inside?  Heats with propane?
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Offline BoomLover

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Re: New lead melter
« Reply #3 on: February 06, 2010, 06:30:46 PM »
Pretty good set-up! Sometimes homemade is better than store bought!
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Offline Double D

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Re: New lead melter
« Reply #4 on: February 06, 2010, 06:34:09 PM »
Have you shot lead balls this size before out of you cannon? Pressure and reduced loads?
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Offline KABAR2

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Re: New lead melter
« Reply #5 on: February 06, 2010, 11:09:53 PM »
That's a lot of lead to heat up in that beast!  I think when summer rolls around

you'll be needing one of those asbestos suites to get close enough to do any casting........

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Offline dan610324

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Re: New lead melter
« Reply #6 on: February 06, 2010, 11:19:19 PM »
or even better , put a 2" rockwool insulation on the outside
that will also do that your melting pot will use less propane
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Offline Eyes Of Death

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Re: New lead melter
« Reply #7 on: February 07, 2010, 03:08:43 AM »
I'm in the process of ordering some ceramic fiber blankets for another job and was going to order an extra one. The blankets come wet and you mold them to your needs. And then heat up the item and then the blankets set in place. When I break off the feed tube, if theirs air it shows up there and I just toss it back in the meter. Is the feed tube called a punt?
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Offline Cat Whisperer

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Re: New lead melter
« Reply #8 on: February 07, 2010, 03:14:57 AM »
EOD -

How much of a taper on the valve?  I'd love to see the details.

I'd like to build one for doing both cannon balls and ingots for bullet casting.
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Tim K                 www.GBOCANNONS.COM
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Offline Eyes Of Death

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Re: New lead melter
« Reply #9 on: February 07, 2010, 03:37:14 AM »
To tell you the truth I don't know the proper taper dimensions. I just happened to have a tapered reamer in a bunch of stuff in a box and the numbers are rubbed off. I did have the cross slide on my lathe set just past 3 deg. I made the female parts first. Then used black permanent ink on the mail to see the points of contact. And made an adjust mint tell there was even wear. The plug is water tight.
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Offline Cat Whisperer

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Re: New lead melter
« Reply #10 on: February 07, 2010, 03:38:43 AM »
Great !   That's all I need to know to make one!
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Tim K                 www.GBOCANNONS.COM
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Offline RocklockI

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Re: New lead melter
« Reply #11 on: February 07, 2010, 05:15:00 AM »
It's cool alright , But having been around hot metal ,it looks kinda shaky to me/top heavy . Unless it welded to the table ......
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Offline Terry C.

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Re: New lead melter
« Reply #12 on: February 07, 2010, 05:41:18 AM »
Can't really tell in the small photo, but it does look like the legs are tack welded to the plate.
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Offline Eyes Of Death

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Re: New lead melter
« Reply #13 on: February 07, 2010, 02:11:50 PM »
It is tack welded to the tabel, to easy not to.
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Offline 1Southpaw

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Re: New lead melter
« Reply #14 on: February 08, 2010, 03:19:31 AM »
Fine project , Looks good to these old eyes , and .... I finally found a shop that looks like mine !    ::)
The table top it's tacked to looks substantial enough to hold the "super pot"  ;D
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