Well i am glad you guys wern't shooting at a trophy buck!
The "round that never fired" wasn't aimed at a trophy buck, but it should have dropped a fair-sized doe. I reloaded, that one was a dud, too -- but it eventually fired at the range several days later, after several more hammer strikes. What angers me most is, that was the end of my season last year; shortly after that little incident, I broke my wrist. So, in effect, two Remington duds cost me meat in the freezer.
FWIW the rounds that didn't fire had been in an ammo pouch (covered flap) and out in the weather (damp / cold) several times. I can't say that I had a round misfire at the range, right out of the box, so I suppose there could be some environmental factor, but any ammo that can't withstand casual exposure to the elements isn't something I want to pay money for.
I looked for lot numbers on the boxes, couldn't identify any.
Ya'll think there's any point in contacting Remington?
And, is there any consensus on heavier hammer springs for Encores, with or without extensions?