As long as the barrel bore lines up with the cylinder throats, don't worry about the barrel outside diameter. On the cylinder, do you mean that the clearance between the barrel and cylinder varies as the cylinder turns? If that is so, you should have someone true the face of the cylinder. Or as long as it is not binding, it's not a big deal. If the cylinder throats (bullet exit diameter) vary from one to the other, a good gunsmith could polish them all to the same bullet diameter. Then use cast bullets that are the same or .001 or .002 larger than the throats. Enjoy that gun. .32's are fun guns! 44 Man