I noticed on another thread that Marlin is making the barrels for H&R except for the BC 45-70.
I recently got a .38-55 Target and it has the typical large bore and groove but small chamber syndrome.
The same day I bought it I got a look at a BC in 45-70 and the barrels appeared to be very similar inside - shallow rifling and a very smooth bright finish. This 38-55 barrel is exceptionally uniform. The land dia is .375. I pushed a Hornady .375 jacketed bullet through it with heavy thumb pressure and it was the same diameter all the way through with no tight or loose spots. While it is large in diameter it is much more uniform than I ever expected and it has no visible reamer marks. The only Marlin barrels I own are not of current manufacture and not good for comparison.
Is there a chance this barrel is also made by Green Mountain. My rifle serial number indicates date of manufacture is 2006.
EDG
Actually .375 isn't a large bore, as the 38-55 was never designed around .375 bullets, but rather .378-.380, so it's right on par where it should be.
What I found is that when sizing the case make sure it is sized all the way with little or no roll crimp. I use a lee Crimping die and just enough pressure to crimp the case to the bullet. My barrel has easily taken .380 bullets. In fact I was doing some experimenting last night and found mine would close easily with a 335gr Snover (semi pointed) cast bullet seated to a COAL of 3.130 as opposed to the normal loading of my 245gr FP cast bullet length of 2.503. That's over 1/2" longer! I haven't tried firing them yet but I will.
This is very similar to loadings used by BPCR shooters of the 45-70. I have used black powder only in mine so far.
Do without the roll crimp and let us know how it goes. also make sure the case expander doesn't open the case too far, as this might cause the same issue.
I will post a pic of thee std load and the extra long one side by side, as soon as I switch to the other computer.