joeb33050,
I also had similar problems with a Super 14 in 7-30 Waters caliber. It would shoot jacketed bullets at M.O.A. most of the day long at ranges to 150 yards. Groups opened slightly over M.O.A. at 200 yards but were certainly VERY acceptable. The best jacketed bullet was the Hornady 120 SSPSP bullet.
Now to the cast bullets. I ALMOST quit my cast project for this caliber and the Contender! I had tried a dozen or so different cast designs (sent to me by another 7mm bullet caster) and literally a dozen or so powders…NO LUCK. Good groups at 50 yards but accuracy went much terrible at 100 yards—not quite the 6” groups you mention, but 3” groups were common. Of the bullets that were sent to me, the best accuracy was with the Lyman 287346. So I purchased that mold for further work. Finally, I found the combination! I cast the bullets from an alloy of 2-1 (ww-#2), size only the gascheck to 0.284, and heat treat the bullet to a BHN of approximately 30. I am using WC-844 (H-335 burn rate) powder and a CCI-200 primer for a muzzle velocity of 1932 fps. Not amazing velocity, but accuracy is sub-M.O.A. (much of the time) out to 200 yards!!! Twelve-ounce beer cans are dead at 100 yards!!! I am also using a 3x-12x Burris 'scope which helps greatly with the long range shooting at 200 yards. Contenders are the most difficult weapons to load cast for that I have ever loaded. I don’t know why…it is just my experience with loading for those single shot handguns. Good-luck with your venture…BCB