Wow!...
OK, first, ShootAll... I have not done ANY testing yet with anything other than the Speer capsules.
My intention is to develop along a specific path, while, at the same time, learning about other potential options.
Developing for the Speer capsules comes first; that will get my feet wet and likely produce a decent level of performance. Then I would try using ML balls, bullet with ball(s), 3-section bullets (I have used 3-section frangibles and they are IMPRESSIVE). I already produce on my lathe high-performance all-copper bullets for a specific custom caliber. Producing a 3-section copper round would be a no-brainer. But because that last option would really be the most labor-intensive for me, and least cost-justifiable, it must remain as a last resort. I am developing without a particular target type in mind; I am developing the best multiple-projectile round I can for the .44 revolver. Once I have done that, its characteristics will tell what it is best suited for, be it a side-arm load while rifle or shotgun hunting, a bedside gun, a CCW backup, yard, garden, or barn varmint control, or busting clays with a revolver at short range just for fun; time will tell. Right now this is just pure research for me.
Now, Graybeard... actually, the first ones I made I used buffer in the capsule... I have now tested with two different kinds of buffer, and without buffer. The clearance between the inner wall of the capsule and the diameter of the buckshot is so small that even buffer has a hard time getting by. As far as using small shot to fill the empty space, I have found that even going down to #12 ( the tiniest I could get) it was still too big to pour in, so I would have to put in just a few at a time, accommodate them individually and then put the next pellet in, and if that pellet didn't land in there just perfectly, I'd have to pull the whole mess out and start again from scratch. Still, I did it, and testing showed no improvememt in pattern quality, so I stopped using buffer and sub-size shot.
I believe I will be able to define a performance envelope that someone will find interesting and useful; albeit a compromise between range, velocity, energy, recoil, cleaning requirements, and environmental concerns. Yes, I believe I can have my cake and eat it too, if I observe the limitations of the intended use(s).
I like the .44 and think it should be viewed as a very flexible platform, not just a "hand cannon". Just like I love being able to load and shoot saboted .22 Varmint Grenade type bullets out of a 30-06 at over 3000 fps ( a la Remington Accelerators), or big and slow 220 gr. Nosler Partition type bullets, and anything in-between. In fact, there are these guys in South Africa that make some of the most awesome bullets I have ever tried (
http://gscustom.co.za/). They knew they could create something better if they used a little imagination and some elbow grease... they went outside the box and they succeeded. You might still find some right here in the US (bpettet@gci.net).
Anyway, that was kind of long-winded, but the bottom line is this: Keep those ideas coming.
I appreciate them.
Thanks