Author Topic: new brass vs. resized brass load development?  (Read 1123 times)

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Offline anweis

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new brass vs. resized brass load development?
« on: February 03, 2010, 01:44:49 AM »
This is a 7x57. I had a few ( five of them) pieces of fired brass and i set the FL die to neck-size only by turning the die in until it barely touched the shellholder, and buy checking on case necks that were blackened with smoke. As soon as i noticed that the necks were resized all the way to the base, were the angled shoulder began, i set the die and left it alone. However, this made bolt somewhat stiff to close. So, i went back to the die and cases and screwed the die in progressively more in very small increments, until the bolt would close on these cases without stiffness. After all this, the die is adjusted slightly about 1/4 turn more after touching the shellholder when the ram is up.

So, i went to load development on the 100 pieces of new brass. By the time i fired all the brass, i had a good load. Here is where, in my lack of experience, i was surprised: if i replicate exactly the load good for new brass on resized brass, i get nowhere (new brass=1" group, resized brass=3" group). My question is: What am i missing? Does a load work on new brass but not on resized brass? Does it make a difference? Do i need to go back to tweaking the powder charge, etc? Thanks.
 

Offline drdougrx

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Re: new brass vs. resized brass load development?
« Reply #1 on: February 03, 2010, 02:38:57 AM »
That's interesting....I've not seen much of a difference between new or used brass other than on the used brass I had to FL size it since it came from a different gun.  I generally FL size everything because I use it for hunting.  I also load 7x57 in a mauser but have never had a problem.
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Offline necchi

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Re: new brass vs. resized brass load development?
« Reply #2 on: February 03, 2010, 05:02:40 AM »
I've not alot of experiance but;
 What comes to mind is the actual neck dimentions, maybe the FL brass has a slightly diffferent neck I.D. thus putting a different grip on the bullet. Did you perhapes feel a diff when seating? Did you trim an chamfer the neck? Maybe the rod in your die is an odd size or worn, might be worth measuring that ball on the rod to see if it's in spec.
Just tossin out ideas.
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Offline anweis

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Re: new brass vs. resized brass load development?
« Reply #3 on: February 03, 2010, 06:01:33 AM »
a different grip on the bullet. Did you perhapes feel a diff when seating? Did you trim an chamfer the neck?

You may be right. The resized cases have slightly more tension in the neck and i can feel it when seating the bullets. I did chamfer inside and outside of mouth lightly.

Another possibility is temperature + wind + fouled/clean bore variations.

I will wait until i get a neck turning tool, as i wanted one anyway, and i will load a few rounds in a series in 0.2 grains increments around the load that shot well (-0.2 grain, same load, +0.2 grain), and will see what happens. 

Offline LaOtto222

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Re: new brass vs. resized brass load development?
« Reply #4 on: February 03, 2010, 06:02:14 AM »
necchi is on to some thing. I seriously doubt if the small difference in case volume is making that much difference. In addition to what was mentioned I would look at neck/bullet run out. A quick and easy was to check to see if you have a lot of bullet run out is to roll your cases on a flat, smooth surface. Get your eyes at surface level and roll the case fairly quickly across it. If you notice the bullet tip going up and down while the case is rolling, you have quite a bit of run out. Compare a new case to a reloaded one and see if there is much difference. I have a gage to use for run out, but you can get an idea if it is a lot or not by the roll method. that is what I did before I got the fancy gage. I even went a step further and built a little fixture to see how much run out I was getting. It was a small block of wood with two sheet metal "Vs" spaced for the case. I then drilled two holes about midway between the Vs and spaced apart about the width of the case. I then mounted it in a vice and ran a string up through one hole around the case and then back through the other hole. I could spin the case in place and watch the bullet tip. If I noticed the tip moving up and down.  I could not tell much if the run out was less than .005", but if it got to be more than that, then I could easily see the bullet going up and down. I then knew my run out was getting out of hand. Good Luck and Good Shooting
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Offline necchi

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Re: new brass vs. resized brass load development?
« Reply #5 on: February 03, 2010, 06:52:04 AM »
Please explain "bullet run out", what is happening that causes that?
 I do roll cases to see if there is wobble but I'm not sure how the term run out is used.
Is that from seating the bullet way out to reach at or near the lands?
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Offline anweis

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Re: new brass vs. resized brass load development?
« Reply #6 on: February 03, 2010, 08:03:48 AM »
Please explain "bullet run out", what is happening that causes that?

The case neck or the shoulders slants away from the case body and the bullet ends up on a different axis compared to the axis of the bore and case. The case body, case neck, bullet, and bore are not on the same axis and concentric (center of all of them si the same).

Offline Steve P

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Re: new brass vs. resized brass load development?
« Reply #7 on: February 03, 2010, 08:25:53 AM »
Did you size the new brass, or did you reload it and fire it as it came to you? 

7x57 is a military round.  If your rifle is a military rifle or a sporterized military rifle, it is likely "field" gage.  This is .001-.002" additional dimension in all case measurements.  (A dirty round will fit in the gun).  Brand new brass is going to be made to SAAMI specs which is lots tighter than field gage.  This new brass will have a tighter neck and will have smaller case capacity by a few grains. 

If you loaded 25 grains of powder and generated 2500 fps with the new brass, you may have to load 25.5 or 26.0 grains of powder to get same pressure and the 2500 fps velocity with brass that is fireformed to your chamber. 

I shoot competition with guys that are using fireform loads in competition.  They are alway making remarks how the fireform loads are more accurate than their regular loads.  They don't realize the case without formed shoulder is less volume and producing higher pressure than their regular loads.  If they bump up the regular load .5 to 1.0 grains they will get same or better results.

Take your fired brass, size with your die that is adjusted to your chamber, trim all to same length, shoot with your load.  Also load up a few with .5grs more powder, or 1.0 additional grains.  Work up and see if your group tightens to that 1" you experienced.

Steve :)

 
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Offline SHOOTALL

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Re: new brass vs. resized brass load development?
« Reply #8 on: February 03, 2010, 08:43:31 AM »
you may want to check length of cases . If all are the exact same it would be better when you set your seating/crimp die . If they are not and you set to a short case you may cause the problem you are seeing .It could also be why you feel different resistance working your press. It sounds like your first fireing was working up a load . If you shot different loads then its possible for your cases to have grown to different lengths .
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Offline Grumulkin

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Re: new brass vs. resized brass load development?
« Reply #9 on: February 05, 2010, 03:54:15 AM »
Ah, so you're not the only one who reloads new unprepped cases and has found that they sometimes shoot better than those that are resized, trimmed, etc.  I've had the same experience.

1.  If the cases are once fired, I would be EXTREMELY surprised if they needed trimming.

2.  Neck tension probably has nothing to do with your problem.

3.  Your dies may be at fault.  I had that problem with a set of Lee collet dies and solve my problem with full length sizing dies from Redding in my 7mm/08.  That's not to say Lee dies are bad or other dies can't have problems.

4.  If you want to measure bullet runout, you need a dial indicator and a fixture to roll the cartridge in available from Sinclair and I'm sure other sources.  Excess bullet runout could likely be the problem which in turn would be caused by a fault with your dies.

Offline necchi

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Re: new brass vs. resized brass load development?
« Reply #10 on: February 05, 2010, 05:45:56 AM »

2.  Neck tension probably has nothing to do with your problem.

3.  Your dies may be at fault.  I had that problem with a set of Lee collet dies and solve my problem with full length sizing dies from Redding in my 7mm/08.  That's not to say Lee dies are bad or other dies can't have problems.

 Excess bullet runout could likely be the problem which in turn would be caused by a fault with your dies.

OK, with #2,, How do you know that? And if new brass is best, how do we prep it properly to reload, or do I new new brass each time I load?

With # 3,, What is/was the problem with the die?  If I have something wrong with a die, I at least wanna know what to look for.?
 Did Lee repair or exchange your faulty die?
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Offline anweis

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Re: new brass vs. resized brass load development?
« Reply #11 on: February 05, 2010, 09:30:22 AM »
Thank you for your replies.
As far as i can tell, there is no problem with the bullet runout, and the gunsmith that examined my rifle last year said that the rifle has a well cut chamber, though the leade is a bit long.
I examined the cases and the die, and checked adjustment. I do have proper die and proper adjustment, as far as i can tell.
I will try different powder weights, perhaps that would help.

Offline Grumulkin

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Re: new brass vs. resized brass load development?
« Reply #12 on: February 05, 2010, 11:32:39 AM »

2.  Neck tension probably has nothing to do with your problem.

3.  Your dies may be at fault.  I had that problem with a set of Lee collet dies and solve my problem with full length sizing dies from Redding in my 7mm/08.  That's not to say Lee dies are bad or other dies can't have problems.

 Excess bullet runout could likely be the problem which in turn would be caused by a fault with your dies.

OK, with #2,, How do you know that? And if new brass is best, how do we prep it properly to reload, or do I new new brass each time I load?

With # 3,, What is/was the problem with the die?  If I have something wrong with a die, I at least wanna know what to look for.?
 Did Lee repair or exchange your faulty die?

A whole lot is made about neck tension but compared with the forces exerted in starting the bullet down the bore, the percentage of force exerted overcoming any amount of neck tension is pretty small.  Once in loading Barnes bullets, some of them were seated in the cases so loosely I could turn them easily with my fingers while others were firmly in place.  I took 3 cartridges with loose bullets and 3 with firmly seated bullets and shot groups and guess what, the ones with loose bullets shot the tightest group.

I also went to bench rest matches years ago.  There was a shooter there who was a machinist who was very serious about his game.  He made his own dies and reloaded the same 5 cases for each 5 shot string.  His bullets were seated with his fingers.  I guess the neck tension was about the same though; about zero.

As for what was wrong with the die; I don't know.  The case involved an Encore 7mm/08 handgun.  I worked up a load with new brass that went into 1 to 1.5 inches for 3 shots at 100 yards.  When I ran out of new brass, I resized brass with a Lee Factory Crimp die and groups deteriorated to 2 to 3 inches.  The groups went back to 1 to 1.5 inches when I full length sized the cases.

In my opinion, those who trim, resize and otherwise prep new brass with the exception of chamfering the mouths, are wasting their time.  With one cartridge exception (not important to discuss here), I never prep new brass with the exception of chamfering the mouths and have never found new brass to make less accurate loads than resized/prepped brass.

Offline gray-wolf

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Re: new brass vs. resized brass load development?
« Reply #13 on: February 05, 2010, 01:15:51 PM »
 
Quote
will wait until i get a neck turning tool, as i wanted one anyway, and i will load a few rounds in a series in 0.2 grains increments around the load that shot well (-0.2 grain, same load, +0.2 grain), and will see what happens. 


  What kind of rifle are you shooting--not the Cal. you have said that. how old? how military is it?

  What do you plan on gaining with a neck Turner?
Have you measured a loaded round at the neck? and then measured a fired case?
If the fired case is more that .0025 bigger at the neck than a loaded round your chamber is certainly not tight.  Turning the necks down is only going to make more room in that chamber.  Also your dies may not work and you may have to go with a bushing die. turning necks on a factory chamber is way overrated, and your chamber is probably large already.
  I would say save your money, the same on the run out Gage (FOR NOW)
I understand what has been said about having good luck with new brass,  but I would say the best thing to do would be to fire form all that brass and forget the groups until then.  What good if they can't be replicated. Many time a group is a good group for that day.  It's the rifle and shooter that can do it over and over, and that is what you want to strive for.
  I have shot many rifles that turned a good group --pick a number--lets say 1'' then after many tries --up and down the reloading process you find the gun is a 2 " gun ,and that is what it will do repeatedly,
 The smaller groups were a fluke, or the temp. was different that day, or the barrel heated up, or the case necks got overworked and neck tension changed.
  Like I suggested , fire form the brass to your chamber, if it isn't way out of speck at least you will have brass that fits the chamber and hopefully the head-space will be OK at that point. I will take for granted that the powder you chose is a well recommended powder for your Cal. Now how long is the throat on the chamber, that leads to the question of how far off the lands are you seating the bullets.
  Then look at neck tension, remember consistency is the key to good reloading and accuracy.
OK lets say you settled on an overall length for the bullet.  Load 5 or 6 rounds at the lowest charge and go up one HALF of a grain for each next 5 or 6 rounds.  Do that up to perhaps 1 and on half grains -------------below---------- Max. 
Take them out and shoot them from a good rest, calm day if you can
  and let the barrel cool[/u] between test loads. See what load shoots the best and try to reload the next batch the same way with the load that shot the best.
  Forget the new brass old brass thing for now, your not going to by new brass every time you reload.
As for the run out if you are using a die with an expander ball then you probably have run out.
  for you at this time a Lee collet die is your best bet. to control it. neck turning ain't the answer.
The collet die may help the concentricity also.
  I understand you wanting to ring all the accuracy you can out of your rifle and so you should.
             But     [please don't take offense  Some of the things you ask sound like you have not been reloading for to long or need a little more insight into what is going on in your rifles chamber and what effects the whole proses.
  Measure that loaded round at the neck and then measure a fired case at the neck. I know about brass spring back--but that will give you an Idea of how much room is the chamber at the neck.
  Stay with the basic reloading practice before you go to advanced.
If you think I am all wet on this --well then just don't pay attention to it.
  Always check your loads and for test groups I would check each powder charge on you scale.
Please load safe and be safe.
  It may sound like a lot of work --that is because it is a lot of work.
Again I hope I was not to blunt.

Offline necchi

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Re: new brass vs. resized brass load development?
« Reply #14 on: February 05, 2010, 06:45:51 PM »
Thank you  Grumulkin,,
 I always like learning,,weren't tryin ta be a smartypants,,just a wonderin' what ya ment, If I didn't ask,,I wouldn't know.
 I guess I kinda follow gray-wolf's idea,,I don't count too much on the new brass bein desirable for my go-to load,,I'm gonna be sizin'm somewhat anyway's after they're fired, so that's when I start to dial it in, know what I mean?
 I'm new at it and still learning,,thanks again.

I got some new Win brass,,the stuff off the shelf in a bag? I had ta size those necks,,more than a couple had pretty good dings in'm. So I simply did the whole bag of 50, at least that way they was all the same.
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Offline Sweetwater

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Re: new brass vs. resized brass load development?
« Reply #15 on: February 05, 2010, 10:35:35 PM »
Gray-Wolf +1

great step by step there.

Consistency IS the key, whatever a cartridge is, the next one has to be just like it or groups will suffer. I had a sizing die that was purchased new. The rifle grouped fine with factory loads. Handloads would group fine at 100yds on some days and be over a foot on other days. After a lot of years, some missed game, and a lot of frustrated load testing, I stumbled onto an article in a gun rag (OH NO!) about tolerances in sizing dies. The particular symptom was inconsistent bullet tension. (some could be twirled in the fingers, others couldn't be twisted with pliers). The article stated (kind of para-phrased) that if the neck portion was cut generously (large) thick brass might be sized correctly and thin brass would be oversized (not brought down enough for the expander ball to expand anything) creating a situation of inconsistent bullet pull = inconsistent pressure = inconsistent velocity = lousy groups. I bought a new sizer die 16 years ago. Haven't had a bad group in 16 years and haven't missed an animal in 16 years! This may not be your situation, and I don't think it is. Just something else to be aware of in your quest to discover "why".

Oh, and yes, I size new brass. That way I know that I know. Just the way I am. I need to know.

Regards,
Sweetwater
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Offline anweis

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Re: new brass vs. resized brass load development?
« Reply #16 on: February 08, 2010, 02:21:01 AM »
Thank you for your replies. No, i don't have much experience. No, i don't need a neck turning tool, but i do occasionally measure inconsistent neck wall thickness.

I still don't know what was the issue, but i fixed it. The very same load that worked well with new brass works very well with fireformed and reformed brass after
-re-adjusting the sizing die: it was 1/4 turn past touching the shellholder, it is 1/8 turn now.
-extending the COL by 0.020". There is still 0.070" from ogive to lands.
-allowing for about 6 shots of fouling in the bore.  
-i am still 2 grains away from mazimum loads (checked and references in 4 manuals).

Yes, this seems to be a consistent 1.5" rifle; just perfect for hunting.  

Offline shot1

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Re: new brass vs. resized brass load development?
« Reply #17 on: February 08, 2010, 03:40:09 AM »
I once had a Rem. 700 in 7mm Rem mag that I almost gave up on a sold off as a bad shooter. I had 100 new cases that I ran through the size die and match prepped the primer pocket and de-burred the flash hole. The best loads would only shoot three shots into around 1 1/4". I was using the new cases all the time. I was almost out of the new cases so I decided to load some of the once fired cases with the most accurate load I had found to see what would happen. At 100 yards I fired the first round and looked through the spotting scope and saw the bullet hole. I fired the second round and looked through the spotting scope and there was only the bullet hole from the first shot. I thought GREAT now this rifle will not even hit the paper. I fired the third shot and looked through the spotting scope and still there was only one bullet hole, BUT, that hole looked just a tad larger. I walked down to check the target and all three bullets had gone almost into the same hole. I tried other loads and found that this rifle would shoot almost any load under 1" with a fire formed case but it would not shoot with a new case.