Well, I made it out to the range last night and tried it out. What happened wasn't very good.
I suppose I should start out with prep etc. I loaded up 50 mild loads (mid-range according to Lyman's 49th edition). The only difference is that I used Berry's plated bullets at 180 grains rather than the 175 grain cast bullet. The plated bullets are soft enough to put a crimp into them so I didn't have any problems with crimping or chambering etc. Although I haven't slugged the barrel, I took a quick measurement with my micrometer and found it to be somewhere around .402 inches. I know, that's not the proper way of doing things and I will officially slug the barrel to get an accurate measurement. However, when I give you the next measurement, you'll see why slugging wasn't high on my list. I mic'd the chamber throats and found them to be an enormous .408" to .409". I don't know if this is bad or not but it seems to me that the throats should be more like .404 if the barrel is .402 but maybe I'm wrong. The whole thing had me concerned however because I thought that maybe the bullets might slam into the lower part of the force cone when the gun is held level but the actual test firing would determine that.
The range test: I fired six rounds from the pistol at a target out at roughly 20 feet. All six rounds fired off hand fell within about a three or four inch group. Could be better but not bad for an old junker that I had no idea if it would even hit the target. I opened up the loading gate and the cartridges ejected with little to no force at all. It wasn't until I fired the next six rounds that I discovered some weird stuff going on. After about the second or third round from the second cylinder full, I saw something fall to the table in front of me. I looked down and there were at least three 1/3 moon shaped filings of copper plated lead bullet laying there. YUP, the bullets were shaving off as being fired into the force cone. I fired a few more rounds (which maybe I shouldn't have ??) and another shaving got jammed up into the cylinder. Once I freed the jam, I fired a next round and nothing. So, I opened thing up (after waiting a half minute or so with the gun pointed downrange) and took the cylinder out. Sure enough, the primer had been struck but not hard enough. I emptied the cylinder all but the one cartridge that had been "tapped" and tried to fire it again. NOTHING! I brought it around again and NOTHING. I decided to change it's position in the cylinder and BANG, off it went. I had the same thing happen once again with another cartridge.
After close examination of the fired brass, I've noticed that some of the brass has sharper shoulders than others. I've also noted that the fired brass now has shoulders that have been moved up nearly a quarter inch by comparison to unfired cartridges. From this information, I can only guess that the chambers had been reemed incorrectly, but maybe I'm wrong.
If so, it might be possible that one chamber is deeper than the others and perhaps that's the reason for the soft primer strikes.
At this point, I don't know what to think. If anything I think the cylinder is trash and maybe the rest of the pistol is OK but where on earth does one find a cylinder for an old gun like this, especially one that has been rechambered to this caliber? I don't know if it's worth having one made. As of now, I have about as much money sunk into reloading equipment as I do the gun itself. I can stop or move on or just wait until I can find anther strong framed 38-40 that comes along, which is next to never without paying a dreadful price for it.
Well, as my thoughts were when I purchased this thing; "It's very cheep and probably worth the risk". Unfortunately, this one has fallen to the bad side of the gamble. For future endeavors, I guess I'd better stick with Blackhawks!
I don't know if this one is totally beaten so any suggestions are much appreciated.
Blackhawker