Hi carmy53,
The 1/16th fuse is fine, I use that or 3'' pre-cut 3mm in this barrel, and a few other .50 cal. smoothbores I've got. I cut the 3'' sections in two, and the 1.5'' pieces burn for approx. three seconds. I'd go along with Keith and use the .010 patches with the .440 ball, I usually use pre-lubed because I'm lazy, but it's easy to lube them yourself. I've also still got the CVA instruction booklet, and those charge recommendations are very safe. BTW, Bob's very accurate when he says that these guns do gymnastics when fired. Be safe and have fun!