Since lead is so maleable, it is not at all important that the slug be even close to the bore size if it is over. It is no chore to slug a .30 cal with a .50 roundball if you start at the muzzle. Just hammer it in with a plastic, wooden or rawhide mallet. You might cut off a ring of lead like cutting a gasket, but that goes to the pot and is no loss.
It is also handy to do a quick and dirty muzzle slug and remove it with the mushroom head intact for easy removal from a muzzle loader. That saves dropping a heavy short rod down the tube first and hammering the slug out by repeatedly pointing the barrel up, then down until the floating hammer drives the slug out. But it only measures the barrel at the muzzle.
Cheers from Darkest California,
Ross