So, I finally got around to this little project and thought I would share since there are a fair few 45 Colt barrels reamed out to 454. I have posted this photo frequently before, but here's mine:
I have no previous experience with paper patching, so this effort was based on a few articles, some internet wisdom, and Mathews
The Paper Jacket, which was very useful.
I patched two sets of bullets, both hollow based pure lead slicks, one a 380 gr sized .442" and another a 350 gr sized .451". I patched them each out, respectively, into two sizes:
.455" and . 462" (380 gr), and; .458" and .465". I will not be shooting the .465" patched bullets. They don't seat well, there is frequent patch damage, and I have little reason to believe they will work well. I loaded them at 24.5 grs IMR4227 for the 380 gr bullets and 26 grs IMR4227 for the 350 gr bullets.
I patched with a high fiber tracing paper slightly thicker than 9lb onion skin at .002":
As you can see, these are fairly large bullets:
I lubed with a 65/35 mix of Lee Liquid Alox and Vaseline. And they seated remarkably well with a moderate case mouth flare:
They chambered easily and look pretty bloody sinister:
So I shot 10 x 380 gr .442" patched to .455" (IMR4227 24.5 grs) and 10 x 350 gr .451" sized to .458" (IMR 4227 26 grs). Counter-intuitively, for me, the 380 gr .442" patched to .455" were extremely accurate, more so than any jacketed of GC's groove lubed bullet I have ever used. Felt recoil was noticeably less than with 26.5 grs IMR4227 under a 300 gr GCLFN hard cast bullet. I had 3 good groups (of three) of 1.2" 1.25" and 1.45" and one flier that I think was probably shooter error. The 350 gr .451" patched to .458" did not perform as well, but I forgot to bring a brush and I was getting a little paper and residue ring at the front of the chamber, so that may explain deterioration. Groups opened up to 1.5" , 2" and the last group was at least 2.5" maybe bigger (a four shot group). IMR4227 left considerably more unburnt residue in the barrel than it would with a 300 gr GCLFN, for example. Trajectory was at least as flat as that same 300 gr bullet over 26.5 grs IMR4227.
My conclusions are that, if done properly, the paper jacket will work just as well as a copper jacket up to a certain velocity (not yet determined by me but Mathews suggests around 2200 fps), at least in 45 Cal. Paper jacketing (at least in 45 Cal) delivers higher velocities for the same bullet weight vs groove lubed cast or copper jacketed at lower pressures (
conjecture - I cannot measure it). Paper jackets work but the process is definitely somewhat of of a PITA. Worth doing for hunting bullets? Yes. Worth it for range shooting? Probably not for me.
For those who own 45-70s, I would HIGHLY recommend giving this a go.