Although I just bought some virgin zinc, don't hold me to that price figure. I need to do a more detailed cost analysis before quoting a for real price. Also, shipping cost per ball would depend on number of balls purchased. The new $7.70 for up to 70 lbs USPS box would be economical if filled. Probably would have to have a minimum order for shipping to be included.
It looks like the larger box would contain 24 2.6" shot (32 cents each) and the smaller one would take 20 (38.5 cents each.) That leaves $3.12 or $3.18 for labor and profit. With one mould, you might be able to make 20 per hour ($1 each at $20 per hour.) That leaves about $2.15. Then comes the issue of packing the box; even with an egg crate to hold the shot, loading and addressing a box is going to take at least 3 minutes ($1). If it takes 6 minutes, there is no profit left. Looks like $7 per ball is too cheap.
So the question is, would there be a market for 2.6" zinc shot, two dozen (62.5 lbs) at a time for $192 ($8 each)?