I was probably too brief with my descriptions of the symptoms. The Redhawk shoots no cast bullet to an acceptable degree of accuracy. I've loaded cast bullets as light as 116 gr. (a cute little button wadcutter), I've tried 220 gr. (Lyman) Keiths, 210 gr (RCBS) Keiths, Lyman 410610, Lyman 199 gr. full wadcutters, commercial cast, alloys as low as 10 bhn, and as hard as pure linotype at a genuine 22bhn, with several intermediate steps. Ruger replaced the original cylinder in the Redhawk the year after it was made, at my request. The original cylinder was bored incorrectly. Slugging the bore produces uniform slugs measuring a uniform .410, this includes slugging the barrel from both ends of the tube. I recut the forcing cone to 11 degrees, lapped it, and went ahead and did a fine firelapping of the bore, to see if it made a difference. The chamber throats average .4105, I tried sizing the bullets at .410 & .411. .411 showed improvement, but 25 yard groups still measure about 6 inches. With it's favorite jacketed load, we can hold it down to 2 to 2-1/2 inches, if I do my part. I've loaded cast bullets fast, I've loaded them slow, I've experimented with powders until I'm just sick of the whole ordeal. To give you an idea of the experimentaion involved, the Redhawks favorite powder for jacketed is AA5744. You have to do a lot of development to push you to the point where you try 5744 in a revolver, there are a lot more mainstream powders to work with! I'm willing to give the Redhawk one more chance, but it's on thin ice right now.
Bob