You have given an excellent synopsis of the characteristics associated with your failure. However, the diagnosis as projected by the prior posters, has been completely mistaken.
Lots of big word, that don't mean much.
Your pachmyer forend is keeping the barrel from fully closing into the action. When the barrel doesn't fully close, the butterfly doesn't move. When the butterfly doesn't move, neither does the transfer bar. So....go to a workbench, or counter, and turn you gun so the sights, scope, or whatever is down. Look where the square part of your frame meets with your pachmyer forend. Does it look like the forend has been marred in the [ area? A lot of pachmyer forends have a little excess material here from when they were molded. A little trimming with exacto knife works wonders.
Another thing is to put a little black grease on the top bevel of your locking lugs (yes white, blue, green etc grease will also work). Close the action and open it. What do you see? You have two lugs with bevelled surface and an open half circle. The grease will have been pushed toward your barrel, but how far? If you consider the inner point on that half circle as the top and 100%, is the grease removed 25% of the way to the top of that circle? 50%? 75%? If your grease is not moved at least 50% of that distance, there is a good chance that your locking lugs are not locking enough to trip that butterfly. If butterfly doesn't trip, neither does the transfer bar.
Try the grease thing with and without the pachmyer forend. See a difference? Is the forend still hanging up somewhere? if not you may have a meeting problem between that barrel and that frame. Have another frame to try?
TC makes those locking lugs in different thicknesses. I am talking a few thousandths tolerance here. If frame at one tolerance, and lugs at opposite, the barrel could lock up solid, or hardly at all. If TC is sending you another set of locking lugs to try, measure the ones on the barrel and the ones they send. If the ones they send are not a thousandth or so thinner, they may not help at all.
This is really hard to explain in words, but can be checked in a couple of minutes with gun in hand. You mention of removing the forend and having less problems means a lot in diagnosing your problem.
Good Luck with that Contender.
Steve
