Over all cartridge length OACL or cartridge over all length COAL is garbage. It is a near meaningless number.Having that said, please let me explain.
OACL is useful in cases of fitting ammo into a magazine or feeding through some types of actions. That is the only useful application of the number.
The useful number, and the one that should be paid attention to, is the base (of the case) to bore diameter (on the bullet) dimension. This corresponds to the breechface to land dimension in the chamber. The breechface to land dimension must be determined for each and every firearm.
First I will explain why then later how.
WHYA bullet will contact the lands at the bore diameter. (.300 for a .308 bullet) This bore diameter has only a loose relationship to the tip of the bullet. All bullets vary, from the tip to the bore diameter. They vary from run to run, when die sets are changed, by tooling wear, and the list goes on.
A bullet is seated by the seater punch in the die which contacts the bullet at some point (behind the nose or tip) on the ogive. The seater contact point is some distance from the bore diameter. The tip is even farther from the bore diameter. I have personally measured .060 difference between lots of Nosler Ballistic Tip bullets. This is the distance from the seating contact point of the bullet to the bore diameter. From the bore diameter to the tip is even more. I love Ballistic Tip bullets and just use them as an example. They are extremely consistent within a lot. I'm sure others are worse.
So if the seater contact point to bore diameter distance changes with each box of bullets. Then the bore diameter (on the bullet) to the lands (in the barrel) "Jump" distance will change with each box of bullets. UNLESS it is measured and adjusted for each box.
Example:
A bullet is seated to .020 off of the lands. A new box of bullets is opened and seated with the same die with no adjustment from the last loading session. If the seating contact point to bore diameter distance is .060 different? You could be seating those bullets .040 DEEP INTO THE LANDS.
REMEMBER that the bore diameter to tip distance is potentially worse. So if you measure the OACL, it could be .050 or more into the lands.
HOW (to eliminate the variability)
The way to determine the breechface to land dimension is to use a fired, unsized, unprimed, uncharged case and the bullet you will be using.
1. Press the neck of the case against a hard surface, making a small flat on the neck. This will hold the bullet in place.
2. Color the entire bullet with a permanent marker and let it dry.
3. Seat the colored bullet just barely in the case.
4. Chamber the test case/bullet in the firearm. As the bullet touches the lands, it will be pushed back into the case which will scrape the ink from the side of the bullet.
5. Remove the test case. The bullet may remain in the chamber. If it stays in the chamber, a light tap from a cleaning rod inserted from the muzzle end should do.
6. Re-seat the bullet in the case up to the end of the scraping.
This will give the distance from the breechface to the lands when measured from the base of the case to the bore diameter on the bullet.
AT this point you could measure the OACL and subtract .020 This number would be good for
this box of bullets. Repeat the above procedure for the next box, etc.
OR
The best way I have found to measure this dimension is with a Sinclair bullet comparator. It is a hex nut with caliber specific holes in each face.
Once this number has been established it should be written down as Maximum (bullet contacting lands) for that particular firearm. All loading should begin at least .020 short of that number, then adjusted as necessary for accuracy, magazine length, minimum neck depth and so on.
The whole idea is to set the jump from the bore diameter of the bullet to the lands in the barrel. Then to maintain it (measure it with the comparator), every time you load.
Unless ammunition is to be carried to the range in a padded case, you should always seat a bullet one diameter into the neck. It helps keep the powder in your case instead of your pocket.
I hope this makes sense to everyone. I hope it is helpful.
Joe