...the Chinese guns were 6 inchers, whatever that is.
30 to 32 pounders, depending on exact measurement.
If I were making a screw-in breech plug for a 1" bore gun, I would make the first inch or so unthreaded and as close a fit as possible to bore size, then thread the back inch or more. In use, I would heavily grease the plug including the unthreaded part, and screw in place. The grease and the unthreaded portion would prevent the powder fouling from getting into the threads which would make cleaning a lot easier.