Okay the full scoop is this. I needed to come up with a gunsmithing project that I and my wife's 84yr old (retired machinist) grandfather can work on for a Friday eve through Sunday morning project. The conversion will create a rifle that will suit my needs, and have low recoil for grandpa to enjoy when he visits and shoots it.
We will be doing the cutting, threading, crowning, and chamber-reaming on a .308" barrel blank with a 1:10 or 1:12 twist. My first thought was to do a 308x1.5" Barnes, but I can get a chamber reamer and the gauge set for the 7.62x39 from a friend. I thought it would be fun to have a low capacity cartridge which could shoot my .308 lead bullets accurately. The loads/loading density on the shorty is right about where I want it for my best loads for the 196gr truncated cone, gas-checked bullets.
By my math we will have $130 into the Shilen blank (w/ my FFL discount) and about 20$ into the bolt face. I always get my buddy a little something (another 30-40$ in cash or microbrews) for loaning me the reamer and gauge set. -Last year grandpa and I built a 32-40 by cutting and stubbing a Handi-rifle.- The rest of our "costs" will consist of working side-by-side for several hours in grandpa's shop.
How many of you guys would pay 130$ + 60$ for a weekend spent with your grandfather doing something you're both interested in? He got to shoot the 32-40 a couple of weeks ago (he lives 6hrs away) and asked me then what our next project would be. I told him I had some thinkin' to do, -but I was down to 3 or 4 different ideas. That got his attention!!
Our last project was a trigger-stoning jig, where you slip the trigger onto a pin and can change the sear engagement angle by turning a set-screw, and stoning the surface that is exposed. That works very well, but was only good for about 2 hours of chatting, er, uh shop time.
My initial thought was to (buy and) open the .223 Rem. bolt head up until it could accept the 7.62x39's head.
It's more about the journey, rather than the destination. Sure I could buy a CZ or Tikka or a barrel for one of my Mausers already chambered in 7.62x39, but I don't want to.
Grandpa raised 7 children when he got home from WWII (Navy Pilot) and I want to spend time with him before he's gone. Sitting around drinking beers doesn't work for him (or me) as he's gotta be teaching, working, and thinking to feel conversational. On top of that, every one of his seven children (wife's 6 uncles and 1 aunt) told me how much grandpa loved working on that (32-40) rifle with me. It gave him something to think about, a reason to clean his shop (you could eat off his floor when it's messy), and something to REALLY look forward to...-shooting it!
I have until early October to put together the plans and components needed for this project.
Does anyone have thoughts on the proper way to make my bolt head fit a 7.62x39? Grandpa's no gunsmith, but he knows the "wrong" way when he sees it!