Concerning installing a vent liner in my Model 1841 Full Size Six Pounder 3.5" bore(Hern). I know I have read that is important to have a vent liner in a barrel with a liner. I understand that is necessary with an older piece that has been lined at a later date. However, when a piece is created by pouring over a liner, doesn't that create an effective one piece barrel. In other words doesn't the molten iron fuse with the steel liner creating a seamless joint?
None the less, I was hoping to get some some ideas about installing a threaded liner. Firstly, I'm assuming I should tap course (NC) threads? Since I'll be using 1/8" fuse I will make a 3/16 vent hole. I haven't decided on whether to use Copper or Stainless as a vent tube. What's a good diameter bolt to start with? I feel nervous about drilling any larger diameter hole that necessary.
Since my liner is 1/2", if I understand this correctly I will first drill a 3/16" hole all the way through, and then drill my larger (to be threaded) hole - stopping 3/8" (?) short of punching through. I then have my bolt drilled and the end chamfered to match my drill chamfer. Lots of anti-seize and that's it, or do I need to help the seal where bolt and liner meet?
Do I want a slight angle on this vent or just head down at 90 degrees? My barrel manufacturer had no ideas or specs on any of this and recommended that this board would know best.