Moe, if you have a certain cartridge and loading in mind, let me know and I will run it through my software program. One thing that one should consider is that after all of the powder has been consumed, there is a point where the bullet starts to drag and lose velocity.
However, what makes the biggest difference in causing all the powder to burn or at least 99% of it is the selection of powder. In shorter barrels, such as the Thompson 14 to 15 ", a slow powder like IMR 4064 will not burn in the barrels and ultimately produce less velocity. H335 and BLC-2 both burn very close to completely in a 15" barrel.
It is rare, in my findings, that a complete burn in a 14" barrel takes place. Some shooters declare that the muzzle flash is powder burning outside the barrel. That could be true, but it is most likely the pressurized gas meeting the oxygen in the air just outside the barrel. That is my Theory and I have not way to verify it.
I have tested 25 to 30 factory 357 Magnum loadings in my past studies for a police agency. They were using the Remington 125 gr. go fast mama round. I set up the firearm in a Ransom Rest and set up markings on cardboard background so I could measure the size of the "Flames" at the barrel and the cylinder gap.
We timed the trigger let off with a 35mm camera on a tripod in total darkness. The flames lit up the entire room (we were shooting out the door at the range).
The Remington load from a 4" Model 19 S&W was the fastest in velocity, the worst in recoil and a flaming screamer with a tear drop type of muzzle blast that was 20" in diameter and 3 feet long. The flames at the cylinder gap were severe too. We needed a load that when fired at night the Officers would not be blinded by the flash and give up their positions.
The most muzzles flashing round still provided the greatest velocity. I was able to obtain nearly the same velocity with another loading with barely any flash. I had to re-run the test due to disbelief that there was so little flash.
When the Remington Load was fired in a closed breech 10" 357 TC, the velocity increased immensely and there was less muzzle flash, but still more than desired.
The bottom line is that the powder will make all of the difference in longer barrels or short barrels.
I have studied the Encore 15" barrels in 30-06, 308 Win, 7mm-08 and 7mmBR. Using standard loads in the 30-06 & 308 Win. with powders that are usually used in the cartridges, you will have a bunch of powder burning outside of the barrel. Using H335 in the 7mm-08, you can work up a load that will burn most of the powder, give you the same (close to) velocity and the retained energy at 200 Yards as well as 500 Meters. The recoil with the three cartridges will be the least with the 7mm-08 with all the performance of the other cartridges.
You will be amazed at the performance of the 7mm BR and the 7-Waters too, but that is another story.
Harold Clark
haroldclark@citlink.net