Let me start by saying that cutting and recrowning a barrel is not difficult. I was motivated by info on this site and others. The one thing I learned the hard way that is not emphasized in the other posts (or I just missed it) is USE A SMALL GRINDING BALL for the recrown. I used a hose clamp on the barrel as a guide to try to make a square cut. It didn't work due to barrel taper. I got it square in one direction with some file work, but when turned 90* it is not square. I did not notice until after recrowned and polished. I don't know why I didn't see it and I was really PO'd. I used the recommended 600 grit wet/dry paper for polishing and cold blued the crown. The only grinding ball I had on hand was too big and of course it got away from me and wobbled and made the new crown off center. More PO'd than before. But I figured I 'd shoot the thing and redo it if necessary. Here's the results: SAFE IN MY GUN, USE AT YOUR OWN RISK
POWDER, CHARGE WT, BULLET, CASE, PRIMER, AVG. VELOSITY,ExSpread,SD,
Group Size, No. of Shots, Firearm, Sight, Distance, COMMENTS, DATE
H380, 31.8 dipped, Cast 155 LFN,Rem,Rem 9.5, 1897, 51.73, 19.23,
0.55, 3, NEF Handi,Leupold 6x,60yds, bore slugged at 0.310, boolits are sized 0.309(go figure), 3/23/2010
H335, 26.0, BT 160 WFN,Rem,Rem 9.5, 1942, 118.1, 47.5,
0.837(4), 4 +1 flyer, NEF Handi,Leupold 6x,60yds, 6lb trigger = the flyer on the last shot these are sized 0.312 3/18/2010
All COAL are with the bullets touching the rifling. Speed is actual from my Chrony Beta Master on the above dates. Group size measured outside to outside of the farthest holes, then subtracting nominal bore (0.308) for center to center distance. I doubt it is legitimate but extrapolating to 100yds by adding 40%, the groups become 0.77 and 1.17 respectively. The gun is only slightly lighter, maybe 8oz, but at 19" instead of stock 22", it is a much handier Handi. The H380 load is using a Lee Powder Dipper. What do you think? Should I start over from scratch to make it pretty? Nah, I think I'll leave the "redneck recrown" as is, but I may reconsider that trigger job.