Well, flatgate, I took your advice and measured the cylinders. Sure enough, they both measured undersized.
So off they went to the Cylindersmith for throating. Eight days later they are back home and look great. As they should, since his reamers fell right through all the chambers, both cylinders. (sigh) As a gunplumber, I make a pretty good janitor. I did get a nice refund, and I think I'll just forget to mention this whole episode to my wife, it would only upset her. And now I have seed money for a Handi 7-08 barrel. Or maybe a new caliper.
If I get this cast off my leg on Monday, will try the new, improved, old Ruger at the range. I'll let you know how it goes.
Joe B.
BTW: I think you're right about the mainspring, I'll leave it stock. I did replace the base pin latch spring, as I had a problem with the pin working out with heavy loads. The jury's still out on the trigger spring. It drops the pull by a full pound, but we'll see how it does in live fire.