Well, i have been happily fireforming away here. I've got 17 cases "almost" fireformed (3 I am saving for making regular 410bore formed cases).
I hope this info is at least interesting for someone. All standard caveats taken to heart, please!
I use the 10gr Unique plus wad/dacron and 200-205gr #7 shot for the initial forming. Recoil is pathetically light, and noise is a pop. I dont dare check for pattern although at ~20yds it made a nice big circle in the dirt. I have no idea of pattern density... yet. But this load usually gets the case 'mostly' fireformed, that is, with the casemouth ready to accept a 44 or 45cal projectile. If not another firing with this load will.
Once the casemouth will take a bullet, I load with 12.5gr of trail Boss and a .452 lead 255gr SWC with no gas check. SOmetimes, I need to go down to 44-cal for one firing. This load will get the case 90% fireformed, which means, all but the length of case nearest the base is expanded to chamber dimensions. Again, the recoil is minimal and noise is a slightly louder pop. I ahev tried up to 17.7gr Trail Boss, which is 70% of the case volume. But it fares no better in fireforming. So until I am ready to work up a "working" load, I will stay with 12.5grTB.
I did put a nice hole in one of those Duraseal swinging targets at 25yds with this load. But I have nto tested for accuracy nor chronographed anything yet. I ahve just stuck to the fireforming phase of cartridge development. Also, since I found little info on making this 45 Xtrra Xtra Looong Colt round, and I am developing it for my boy (yeah, sure- OK, FINE: I am having a blast myself! I admit it!) ; he decided it should be named the "Four-Hundred and Fifty Tyson!" (name changed to protect his anonymity- but it is named after him). (*)
If I chronograph these and they are in the 900fps range, then i will just tweak a bit for accuracy. Otherwise, that velocity is my target. I will keep posting as I get info.
Thanks to all who helped me safely make happen this very fun project.
(*) I know it already has a name, but he doesn't know that and he thinks it is his 'special cartridge'. I can live with that.