Well, here's the update.
Yes, there was some noise here the night of my last post on this thread. All intentional.
Working outdoors, I used my old Black and Decker Workmate portable bench as a vise to loosly hold the cans, and used a small pipe wrench to remove the caps that I couldn't get off with my gloved hands. None of them came apart. Yes, I was being carefull.
I poured the powder into empty paint cans. I put 9 pounds into 4 one quart cans. There was 1 or 2 small clumps in each can that I broke up with my fingers. Everything looked good. I used a small brush to get a few granules out of the lips, and tapped the lids on with the butt of a screwdriver. Everything went into the .50 cal. ammo boxes. I'll transfer the powder as needed to the few non rusty cans I had inside the house.
Thanks everyone, for all the good advice. I'll shoot it all up plinking, and in my mortars. I'll use fresh powder for my serious shooting.
It's time to watch the Stupor Bowl.
Later!