When I said loosely, I was referring to the profile of the cannon not the internals. All inside dimensions are within two thousandths.
Good enough.
As far as windage, the bore is a (just barely) rolling fit for my golf balls. I used the specs for a Cannon Thunder produced golf ball cannon only my profile has given me a little more steel around the breech. I do have a concern about fouling making it to tight and if that’s the case, I will have to hone it out a little more.
Windage is much too tight. Your bore will have to be absolutely spotlessly clean and yoru balls can not have any imperfection or debris on them or they will get stuck. If you move up to zinc or steel balls you could have problems.
Avoiding a pipe bomb is precisely why I am on this forum (that and the fact that I find it interesting in general). When I read the chart, it is my take that 300grains is my max load because of the powder chamber in my cannon, 500 grains without it. This seems pretty high to me and I mostly want to see if others with experience would back up this max load.
300 grains is a max load and for a cannon. You will get no enjoyment from it at all. Smoke, large consumption powder, ball never seen again, ho hum boring. Reduce your powder charge with that chamber to about 30 grains. Fire a few shots. Adjust the powder charge by 5 grains at a time and keep adjusting until you get the ball out to about 100 yards. Make a note of that charge. That is your optimum. Keep increasing the charge until you reach point where the ball leaves to tube to fast to be seen or reaches 300grains. That is your max charge. For safety reason never shoot your mortar where or when you can not see the ball land
on the groundI also read on this forum a post that said air space is not a significant concern. Is this true or do I still need to worry about it?
The problem with air space is real, but very highly misunderstood, even by people who should know better-don't. It is an old wives tale all airspace is bad, it is not an old wives tail that certain types airspaces can damage certain guns.
Your gun is not built to basic safety standards recommend for beginning cannon making- wall thickness over chamber be should equal to chamber diameter. You have used 4140 which is the type of steel used for making smokeless powder guns and gun barrels and yoru wall thick over chamber would be adequate for a smokeless powder cartridge gun. I would think you are on safe ground using black powder in you gun.
One thing we like to see around here is pictures....and some of us are not happy unless we see smoke and firre...so post them up!
And, welcome to our little group.