I thought about seating the bullet into the lands a bit, for paper it would be OK but for hunting I don't like tolerances that close and sticky bullet extraction.
Firing pins on both frames look identical.....can't see any broken / damage to either, but JIC, I have a new one coming.
The starline 45 70 case rim is .064-.0645" thick on my micrometer. Walt, have you measured how deep, or not, the cases sit in your 45 70 barrel?
I have a .357 max barrel and the cases sit .002" down into it. On my other frame, this barrel to frame gap is .007". I have not yet shot this. I can see similar problems however.
I have a TC 30/30 barrel rechambered to 30/40 Krag by SSK. The case sits proud of the chamber by .002-.003" [ I didn't measure, just a guess ] The barrel to frame gap on the same frame as with the .357 max barrel is .003". I can tell with closing it with a round chambered that it is a tight fit against the breech, but there is no problem with the hammer block not falling as designed. This combo will have .001" headspace or less. Will be no problems with this combo. Have not shot it yet.
Such variation between frames and barrels and just between barrels on the same frames! Yes, I could be shooting the other barrels, but I am wanting to get this 45 70 dialed in right now.
I am reluctant to send anything to S&W USA for repair [ they don't want to receive it anyway, I tried ] as being in Canada, shipping stuff to the USA and receiving back would be a paperwork nightmare, and the S&W repair / warranty guys here in Canada have bugger all for parts, and don't seem to want anything to do with it. I know, because I'm trying to get a contender hammer nose, detent balls and spring right now, so I can get the second frame back in action, and none of them seem interested in getting the parts or even a new hammer.