die adjustment can definately affect headspace for a rimmed cartridge. i suspect that, just as GB mentioned, you possibly have too little headspace.
die adjustment is pretty critical for me from my observations. you do not want to bump the case shoulder back too far with the sizing die. you do not want to bottom the die out on the shellholder. only slightly bump the shoulder back, and do use lube inside the necks to prevent pulling the shoulder back out when raising the press handle, or pulling the expander ball back thru the neck.
first....a chronograph would help in reading velocities, and definately aid in percieving your max load. if you're getting over loadbook stated velocities, it's quite possible you're over max.
second......you can use a feeler gauge, or plasti-gage(from auto parts store) to see what actual barrel to frame gap is. do this by closing the action on the plasti-gage, or feeler gauge. then you only want to bump the case shoulder back a couple thousandths more than that measurement. for example.....if you measure .008" barrel to frame gap, then adjust your full length sizer down until you get approximately .005-.006" of case protruding from a removed barrel.
you can eyeball with a feeler gauge, or get a headspace indicator(easier) to see how much a resized case protrudes from the REMOVED barrel. then relube, and keep adjusting the die down in small increments to get near perfect headspace.
since i've started using these methods, i have not seen a flat primer with max loads. i believe correct headspace will also help accuracy.
also note that if you resize down too far, and push the shoulder back excessively on a rimless case, you may have a case below flush with the chamber end of the barrel. misfires could be very possible in that situation.
as another note :lol: if loading for an encore, as well as G2 contender, if you do not bump the shoulder back enough, you will have too much case protruding from the chamber, and it will prevent the hammer from cocking.
headspace....as i see it, is very critical. :wink: