Gunnut,
Thanks for taking the time to research. I am feeling a little better/safer. Still concerned though...
There are no marks in the extractor grooves. It did have some gouging from the extractor on some of the first shells fired, but those are the ones I had to use a rubber mallet to coax the bolt up. Those rounds were the "hot" ones, Weatherby's first lot of ammo.
I do not see any other signs of high pressure. The primers are slightly flattened. I compared them to some spent 30-06, 7-08, and 300 Win Mag cases and to be honest the seem about the same. There is powder burn residue about down the exterior of the throat about 1/4 inch. Consistent on all shells. To an earlier point, there is a small amount of free-bore. When we were first fooling with these and my uncle was reloading, we figured we were 0.2 of an inch from the lands with factory 180 X's.
The only other things that I can think of are that the tight action only occurs after the gun has heated up. Say after the first 5 shots. I try and rotate the guns I am shooting, just to keep this monster cool, but maybe not enough. Also, I was cleaning last night, I did notice a some very small filings in the lug area behind the chamber. Probably from my dremmeling exercise :cry:
The last thing on my mind is to do an aggressive copper cleaning job on the bore. I am not sure what to look for regarding fouling, but nothing seems apparent. I am going to research and purchase some supplies...
So far I have only shot factory 180 Barnes X bullets. I am headed to PA for the weekend and will reload a couple batches with minimum powder to a few steps up.
I have a pic of a case, but don't have a URL to host it...