Did you anneal the 30-30 brass down to where the new shoulder would be before lubing it up and sending it into the 30 Herrett die? How heavy are your loads? Has Remington brass been working best for you?
I got some fired cases out and measured them, and also had .001" of barrel in the neck (I have not annealed these cases since before they were formed). My cases have been neck turned so it's not from the brass, although the outer diameter of the neck is .337" - .339" (fired), with a bullet seated the neck is at .330".
Hmmm. how about seating a bullet and seeing if your neck diameter is less than .333"? If it is beg or borrow someone else's cases (also check to see if your powder charge is larger) and see if they split in your bbl..