This was posted on americanlongrifles.com:
"Maybe you guys were waiting for me to chime in. A 7/8" 50 cal. barrel has always been a nice weight barrel to build a gun with. As
for its "safety", let me say this. We occassionally build a 50 cal.
barrel in 13/16" size. After proofing these with 300 grains of FFF,
with two patched balls, we felt it was a "safe" barrel. The things
you must do with caution, is cutting dovetails into a thin barrel.
I normally do it on a mill, and only go about .050 deep, which is plenty. The only things that blow barrels up is stupidity...doing
dumb things..short starting, etc. Another area that can cause problems with a thin walled barrel is installing a drum for a percussion gun(a difficult word to say) since you don't have much room for a good threaded section. There is nothing wrong with building a rifle, of any sort, with a straight barrel. In some cases
it may not be period correct, but, if you want to build a nice off-
hand target rifle, it's the way to go. They will hang nice..But...
for Swampman..they will not balance like one built with a swamped or
tapered barrel. I have always been a round ball guy, but that doesn't mean that I won't shoot a bullet gun. I have a nice "Don Brown" target Alex Henry kit I have been working on for years, in
40 cal., to shoot a bullet. One of these days I will have to finish
it......Don
donald E. Getz"
I shoot 370 grain Maxi-balls with 115 grains of FF out of my 7/8s x 1 in 30 twist.