Norsemans response to Quickdtoo has me speakingof this.
The first cases I sized for my friends 243 would either not close at all, or would just barely let the action close. I thought that was pretty weird as factory ammo would let the action close just fine. More telling was the "click" the actionclosed with. 2 1/2 years of shooting my Handis daily has given me an understanding of what a properly locked up gun feels like on closing.
Anyway, the culprit was the thead slop and streachiness of the Lee Challanger press. Just setting the dies to stop on the shell holder was not enough, they had to be turned in almost a full revolution to allow the case to be fully sized. A difference of a mere .002" at the case head kept the rifle from closing. Once I had the die adjusted to completely resize the case, with the shellholder stopping against the bottom of the die, the cases fit just fine, the action closed properly.
In over 2 1/2 years of hanging out on this and the former H&R board, I have heard many say the chamber was oversize, causing this problem somehow. I don't buy it, especially after my experiences with the 38-55. If anything I believe the chambers are on the tight side of SAMMI tolerances.
I just wonder if the brass that people are having trouble with is over size just a tad and causing the problem. Would seem to fit with the chamber polishing fix, either rough tooling/machining leaving some small burr or bit of trash that is causing the failure to close.
FWIW