I should give you the whole story.After lurking here for a year and a half I finally got around to getting a "real" cannon. The cannon in question is my first "decent size" one, I have the strong desire to own a cannon my friend just happens to have the ability to build it, my contribution to this is two 30 inch chunks of 4.5" dia. steel ---kind unknown (yes I know the dangers of mystery metal!) The plan was to build two cannons 1.25 inch bore, well due to problem's (long story,now fixed) we ended up with the bore 1.45 but rough. I just phoned him and he has made a reamer and I now have a smooth 1.49 bore. The breach OD is 4.25" I know I don't quite have as much chamber wall thickness as I should, but it's close. Many thanks for all the feedback guys!
Now as my friend has a bluing tank, is there any reason not to hot blue the barrel (other than personal likes etc).
Kappullen- Thanks for the post on deep hole drilling it is very interesting.
~Monk~