"Thinking of test firing it and measuring for expansion before I bore out the trunion hole. Any thoughts on a good way to do this?"
Two points: 1) without seeing your drawings, the thinnest point is likely to be the bottom of the chamber next to the trunnion cut, so testing before cutting is not going to be a measure of the ultimate reality; 2) assuming you have the prototypically correct tapered breech end, the only way I can see to measure, or at least check, that is to make a tapered gauge that the barrel slips into and you make note of how far it goes in, to be compared with how far it goes post-firing. You should make the gauge using the same setup of the compound rest as you use to cut the barrel or it will be virtually impossible to make the tapers exactly the same.