Thanks Fred, I'll do that. It's a Hern Model 1841 Six Pounder. 65" long, 3 1/2 bore. I thought for the same liability reasons that they do not sell a vented barrel, they might not even be able to make a recomendation. Just because they make them it doesn't necessarily mean that they know how to fire them. I was hoping to hear from someone with a similar size barrel. Not having ever wraped a charge before, I have no idea how big of a package you end up with.
So far I'm guessing that if you allow 1/4" for 6 plys of tin foil, and you want the vent as far to the rear of the barrel as possible, that would place the vent about 1/2" in from the breach plug.