Finally made somemore progress with the 250 gr SST bullet. I think I have reached as close to accuracy as I can expect with this at 25yds. Today I managed a 4 shot .75" group. Three where literally a hole of 5/8" diameter. This is about the best load that I'm consistently under the inch mark at 25. So I think with what time I have left I will finally move out to the 50yd mark and see if it holds up. Thanks to Tim, I switched powders to IMR-4227, and I started seeing alot more consistant groups. I also started only shooting no more than two shots before allowing a brief cool down. The barrel is not getting real hot but I kept throwing the third shot for whatever reason. This brief time has helped my groups.
So here I stand,a rabbit-squirrel shotgun, a decent 250 gr smokeless Jacketed load, and a thunderous 405gr lead BP sub load, which I feel can be used to the 50 yd mark. The purpose of this project was just that. Short range anything you want to eat gun. I know there a alot more ways to skin a cat, but I picked probably the funnest and hardest way. My tests at 50 hopefully will prove this as my personal success. But another day at the range is in order to find out.
I'm sure someone one day will post a 45LC load that shoots the same or smaller group.
I will type up my procedure to get to this point soon, but I'm not ready to post any loads or not sure if I will. I do not want to be the cause for any unforeseen injuries. These case has had strange visible signs of higher pressure, none of which could be told by primer, or sticky cases. I have had some severely buldged cases that have ejected just fine, and the primers showed no evidence of flattening at all, but I certainly exceeded the case pressure. If there is an experienced wildcatter here maybe they can put this to rest. But for a blackpowder cartridge ,I think it could be safe and fun.
Thanks for the interest, and support thru this. It was a bit more demanding than I had forseen, but again, it was fun. Good luck to others who are trying this, or using the 410 brass hulls for slugs. Let us know how it goes.
Jerry