I am not advocating the use of cases with a smaller head (rim) then the .480 as a standard practice, but it is an option for the 6.5x55 shooter when the big brass crunch of 2009 occurs. While I prefer to use brass with the correct head stamp, I would not hesitate to use some of the late military –06 brass I have for remanufactured 6.5x55 cases.
Time-out:
I trotted down to the reloading bench and checked a couple of cases that were handy. The Swedish military case head measure out at .480, and the new, never loaded WW case out of the factory bag measure approximately .475 or .005 inches less. I feel fortunate to still be alive. I also have loaded ammunition from a couple of European manufactures; I will pull those out later for examination.
Looking for the correct answer many times leads one to shades of gray. I have a three of Lyman manuals and I respect the data in them. But like lawyers, one will find a difference of opinions in published material. In an older NRA Handloader's Guide, which was put together by the NRA Technical Staff and with ballistic data supplied by the H.P. White Laboratory, I found the following information:
“Also, cases can be die-formed from several U.S.-made cartridges, including 8mm. Mauser, .270 Winchester, .280 Remington, .30-06 etc. Nominal head diameter of such reformed cases will be less that that of factor-made 6.5X55mm. cases, the difference being about .007. This will result in a slight swelling of the case body forward of the head. Neck reaming may be required.”
I am not a 6.5X55 purist, it has proven itself in the field in my hands, but my go to rifle is a .270 Winchester.
But I have a responsibility to my family and myself to manufacture safe ammuntion. I expect that this discussion will be rehashed at my reloading bench with a newer family member who “might” end up with my 6.5X55. I try and follow best practices for a safe product. This includes a detailed inspection of a case. Without a doubt inspecting for case separation is a critical part of the pre-loading process.
One of the worse things that can happen to the reloader is to have a round fail in the hunting field.
Based on field results I have no problem using loads based on my newly load Winchester-Western cases. If I was a 6.5X55 “purist” I might go for the more expensive European brass from Norma or Lapua. Will case life be 33-percent greater with the more expensive brass. Will hunting accuracy be improved, in a rifle that is more accurate then I can hold, in my rifle is the smaller diameter head a safety issue when good loading practices are followed? I think each reloader will need to decide the issue for himself.