Back around 1984 I built a 45/70 double rifle on a Union Armera ? sidelock 12 ga. side by side shotgun. I asked alot of questions about doing this conversion and was refered to a guy some where around Oklahoma City, cant remember his name but he had a British accent. He was suppose to be a good authority on such things and after a couple of phone calls he told me to try it, he even sent me un-drilled firing pin bushings that fit the breech face of my gun for free. The way I built it was I cut the barrels off about 2 3/4 from the breech end, took the monoblock and bored the two chambers parallel, turned a coupl;e of barrel blanks, chambered them, then silver soldered them into the monoblock. Then made a rib and fit it to the barrels and with a jig I made to keep the barrels inline I soldered in the rib and a muzzle support piece.
To make a long story shorter, when I first fired it the gun was secured in a wood cradle and clamped onto a heavy picnic table and I pulled the triggers with a 50 foot long string while I was hiding around the corner of a barn. I started with Trapdoor level loads at first and worked up loads a little hotter until I was at close to Ruger levels, l stopped at 54 grs. of R-7 with 300 gr.jacketed Hornadys. For the hunting I have done with it I never shoot more than 50 grs.of R-7. I now have fired it enough to shoot up several pounds of powder and have shot many different bullets out of it up to 500 grain cast.
Thru all the shooting even with the HOT loads I have not seen any pressure signs and it has never failed to eject the spent cases, something I can't claim about the H&R handi's with auto ejectors. Anyway I assume the frame on my double rifle is cast iron also, so maybe I should take out the side locks and give it a carefull inspection for any unseen cracks or whatever ?
I just never get tired of playin with these type of prodjects. Jed