Thanks alot Larry, that sounds like a good plan, I had thought about getting into casting but have had a hard time finding sources of lead locally so re melting these is not an option right now but I am a toolmaker by trade and have plenty of machinery to use any time I need so the punch should be no problem. I also have a 50th blackhawk that I really love, it is by far the best shooter I have as far as .44's go, even better than my super red. I would like to eventually get a fire lapping kit and lap out the tight spot under the barrel threads to improve the cast shooting ability of that gun but I think that is not the only problem with the commercial cast bullet's I have because they lead the entire length of the barrel (junk lube I would suppose) so I think the only reasonable bandaid right now would be to gas check them so I think I will give it a try.
Thanks again guy's for your help,
Joe