Howdy Doody:
Are you shooting a Colt or Remington repro?
I guess that question should be asked of all these folk, now that I think of it...It's really hard to figure out what's being said if you don't know what flavor of revolver you're dealing with.
I shoot a Colt M1861 repro, from CBAC, and I set my cylinder gap to as close to zero as I can get it without tying up the cylinder. I have wondered what happens when enough wear on these parts causes things to misalign when the revolver is reassembled, but it hasn't happened yet. It will, I'm pretty sure, since the cylinder, if nothing else, appears to be quite soft.
Years ago, when I had a Remington, I was quite aware of the difficulty of adjusting cylinder end-play and gap-to-barrel in these guns. The Colt seems easier, but the alignment would get messed up with wear.
The use of extra cylinders in a Colt is nothing short of a nightmare, since the gun has to be taken apart. I'm afraid that, despite everyone's advice to the contrary, I load with the cylinder in the gun, chambermeal (look that one up, guys...there's only one word in modern English that commonly takes the suffix "meal". What is it?), using the rammer in the gun.
Id' like to hear more about this stuff from you guys...