A “cast in place” projectile will work, and work well, provided the rifling is not gain twist…
I am sorry that I wasn’t more specific in my first two posts… the oil soaked rag would be for pouring a composite projo. Not for the molten lead. Regarding the lead projo, the thickness of the barrel compared to the modest volume of lead is going to act like a huge heat sink and cool the casting down very rapidly. This will obviously result in a rather wrinkled looking, albeit functional projectile. Also, remember that there will be considerable shrinkage of the lead as it cools, and if you cast it with a bolt or cable running up thru the center, you can simply pop it out with a slide hammer after it solidifies. What you would end up with is a custom fit sabot projectile with a built in steel penetrator…. Now that is kinda cool! If you had your wood blocks and bolts ready with a bunch of molten lead, I would suspect that you could cast a good number of these up in an hour or two. Once removed from the barrel, the rounds could be countered to a more aerodynamic shape if desired, or trimmed and weighed for consistency.
The composite projo would require some sort of mould release agent in the bore and the oil soaked rage to prevent epoxy from getting down the barrel. The finished product would probably be best used as a mockup or visual aid for designing or fabricating a metallic projo…..