Even'n ardeekay,
I like your humor!
I have loved the #1, probably since the first ad I ever saw, and trading that basket case - post 64 - winfester for my first #1 in 7 mag was a dream come true.
I tell you I was one happy camper that elk season!
Made the longest shot on a eating sized critter I will probably ever make with that rifle. Bang flop!
Anyway, I also could never handle the "routered" forend and it took me a bit of thinking before I came up with the idea to do the chop at a 45 degree angle up tight to the groove.
I normally like my forends to have a 90 degree angle, so had to think outside My Box in this situation.
The 45 degree angle does allow for a great fit in this case, and if your careful with your shaping and sanding, little recutting of the forearm checkering will be needed.
Be sure and pin that forend tip if you make this modification. Use some steel pins made from welding rod or a good hard piece of clothes hanger wire.
If the wood allows, I like to use 4 pins, but 2 would be a rock bottom minimum.
Because the steel pins needs smaller holes then a wood dowel, it makes it less likely you will cut into the pin hole while finishing.
I have always used Acraglas liquid as a bonding material and have had 100% positive results on tips or grip caps.
I usually use some pieces of intertube - cut into "rubber bands" - to hold the forend in place as the resin cures. Pull them tight!
Pre fit and check before attaching, drill your pin holes just large enough to allow a small amount of resin to surround the pin - this will help keep the tip in place on that 45 degree angle -, and rough up the pins a bit to make the bonding more positive.
Use a good saw for your cuts, making sure the forearm cut is square with the length of the forearm and the result is great.
As I think I said back aways, a contrasting walnut looks very good in this application, but if I get to convert the 45/70 I am slobering over, I think I will make it a class act and go with ebony on this one.
Keep em coming!
CDOC