I did a search on light loads, case fillers, etc. with much good information to read. Now, I'll ask what the hive experience is with very light loads in .357 Mag carbines.
Specifically, I'm looking at very low velocity (~700 ft/sec or so) in a 16" Handi Rifle. The purpose is a quiet load for shooting on a rural property in Maine. Range would be 30-40 yards or less for ornery small critters and other "Rook Rifle" candidates. I understand the need for very good safe separation / backstop (ricochet being a big problem for a lumbering bullet).
The bullet is a Saeco #358 (158 gr flat nose, cast relatively soft) that works great with my Hand Ejectors and an H&R Top Break in light loaded .38 Spl and .38 S&W. I would like the bullet to have minimal jump, so I want to stick with the longer case or seat further out in a .38 Spl case; either way the ullage is the same. Since the H&R is a single shot carbine, (1) I don't need to worry about powder/filler being jostled, (2) it's easy to check the bore clear during load development (and also simple to drive out a stuck one!), and (3) if the load is best done with light or no crimp it's a non-issue.
My question to any of you who have done this is the whole gamut:
-- Powder/primer combos that have worked for you: I would like to use a faster-burning powder to have minimum gas expansion and hence lower muzzle blast, but that may be a dumb principle.
-- Filler/wad if you use them: I have made thin styrofoam "card wads" that worked fine in light .45 Colt loads, but I'm interested in other ideas
-- Lube for 16" barrel travel at low velocities: I have found that liquid Alox is pretty slippery, but there is far more knowledge of lead bullet lube experience out there than I'll ever read in a year of searches, so please chime in.
My thanks to all!