Here is the write up I did elsewhere from my testing with the first Savage barrel I did in 7.62x25 (it is listed in the General Classifieds right now).
17" 1/12 twist McGowen stainless, .309 throat diameter, unmodified throat length.
Since I wrote this, I've shot up to the 135g Matchking (1680 fps with the first load I tried).
I've been fascinated by this chambering for years, with the influx of the surplus ammunition - even more so.
Several months ago, I sourced a 7.62x25 reamer, tightened up some of the dimensions a bit, namely the throat, and made up a couple of barrels.
Along the way I made a chamber gauge to make it easier sneaking up on maximum OAL, and to check the various surplus for size.
I found the surplus is all over the place. Projectile diameter varies from .3055-.309, the headspace dimension has been from .020" short to .005" long.
Unfortunately, that's not the only thing that's short - so was brand new Starline brass to the tune of .015-.018" between cases(see below).
First set of dies was Lee marketed as 7.62x25, they didn't touch the shoulder, at all, on any of the cases I had on hand (Winchester, S&B & Starline). The seating die was absolutely useless, I never got a single projectile seated without crumpling up the neck.
After a bit of reading, it would seem some believe the 30 Mauser is the "same" case. I'm not completely sold on that idea as of yet.
As Redding markets a 30 Mauser die set, they were on the doorstep in short order.
The Redding dies worked like reloading dies should work...but they size the brass back to the same dimension as the Starline brass mentioned above.
Hmm.
Anyway - the inital testing and barrel break in took place with some Winchester commercial 7.62x25 loads. Nothing crazy, velocity averaged 1750 fps, 50 yard accuracy was about 1.5".
Here's what we tried today.
Reloading disclaimer - these loads were fired from a bolt action rifle, with non-standard chamber dimensions. The use in any other application is not recommended - use good sense.
Savage 10 action(crappy factory trigger that I need to replace) sitting in a BVSS stock, varmint barrel contour, Leupold 4.5-14x, Hart rest, chronograph at 6' from muzzle.
These are all fireforming loads, I didn't reload any of the previous Winchester cases - these are all using S&B once fired brass (out of handgun).
Hornady 90g XTP sized to .308" (from .309"), Lil Gun powder, .010" off the lands.
11.5g = 1940 fps 1" accuracy at 50 yards
12.0g = 1975 fps .750" accuracy at 50 yards
12.5g = 2005 fps 1.25" accuracy at 50 yards
13.0g = 2030 fps 1.5" accuracy at 50 yards
13.5g = 2060 fps 1.0" accuracy at 50 yards
14.2g = 2150 fps .625" accuracy at 50 yards (case is completely full - lightly compressed)
Sierra Varminter 110g HP, Lil Gun Powder, .010" off the lands.
12.0g = 1890 fps 1" accuracy at 50 yards
12.5g = 1940 fps .750" accuracy at 50 yards
Surplus
Marked bxn 53 1, shipped on stripper clips
Velocity = 2000 fps 2" accuracy at 50 yards
Marked 10/54
Velocity = 1890 fps 1.5" accuracy at 50 yards
Of course, recoil is non-existant, there's a little bit of torque from the rifle on the bags when firing, but it barely comes off target.
It took about 20 shots to be able to tell a temperature difference on the exterior of the barrel. The barrel life should be nearly infinite.
Pressure signs - none to be found on any of these loads.
I've got an order going in with MGM shortly - if somebody wants a barrel made, I'll ship the reamer and you can order whatever you'd like from Shelsie directly. Send me $10 or so for the reamer rental and I'll be happy.