I have done it a couple ways. Purest STOP READING HERE! I have used a chop saw and band saw for the bulk cuts.
Like yukondog said, leave a little extra. I then use a rasp or course sandpaper on vibrating sander. Then work my way down to fine and hand sand.
I also throw in my Dremel, 6" orbital sander, Die grinder with 3m roloc disc, pocket knife, small hand planer(little size at Home Depot $8)
Just be careful you can remove to much wood with the power tools.
Lonny
p.s. I will try to post a pict of my straight stock, that is in the final stages. Top stock started as a twin to the bottom stock.
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