Are you sure you cast them from pure lead? Pure lead shrinks after casting to the correct size. if you cast them from wheelweights, they will be too hard and not shrink as much and cause the tight fit that you are getting. Wheelweights are not pure lead, they have tin, and are good for pistol bullets, like .38+ps but not muzzleloaders.
Just one more thing to worry about. I shoot a TC renegade, and have good luck with TC 370 maxis, and 320 Lee real bullets.