First, we want to thank Ex 49'er, Div Arty, Intoodeep, El Cazador 66, KABAR2, RocklockI and 1Southpaw for their Krupp Seacoast Howitzer orders as well as others already mentioned. You guys are helping us keep our business afloat through this lean period and we really appreciate it!
Next, we want to single Double D out for a special Thank You for helping us keep this cannon's price so low. His suggestion of using White Vinegar on the 1/4" Hot rolled steel we bought to remove that hard, nasty, surface crust called 'furnace finish' saved us $150 per 25 units, or $6 per unit. That's how much it would have cost to buy more expensive 'cold rolled' steel. We use baking soda to neutralize the mild acid after a 12 hour de-scaling soak, then rinse with water. Thanks, DD!!
1Southpaw has detailed a nice 'Coloring Contest', projected Crayola style! Thanks Ernie, that should be fun and I'm sure my grandson won't mind losing a few broken pieces as long as he can see them in use!
Still working on an Elevation Mechanism. We have now eliminated the vertical screw idea completely, as there just isn't any room under the breech. Mike is the best person I know for solving mechanical problems with creative mechanisms. I have my moments, but he is king of the scrap pile. Behind and around out metal cutting bandsaw (by far the most useful machine tool in the shop), is the cut-off or scrap pile we have gathered over 30 years of making things. Sometimes, like today, while thinking about several different solutions to the Krupp elevation problem, Mike just stands there staring at the pile visualizing how one of those various pieces could provide the correct diameter, angle or thickness he needs for the raw idea in his mind. After he cobbles something together and I see what his intent is, I rely on my talent as a concept integration guy and produce a rough assy. drawing, as the new mechanism relates to the rest of the cannon. Mike is already machining steel based on his mind's view of what the parts should look like. We try, then re-machine his parts until the mechanism works, then I refine the drawing so we can repeat the machining when making multiples. I also add tolerances to each dimension of each feature on each part within the assembly. Without careful tolerancing, it would be impossible to create interchangeable parts, the cornerstone of modern manufacturing.
Oh, my goodness, I almost forgot to mention that Mike has figured out how to employ a 'crank' in his latest elevation gear idea. This Krupp will have oodles of handles, levers and now cranks for the owner to play with and that's what makes a good big boy toy! More opportunity to show off your artillery lore as well to family, friends or workplace folks.
I just thought of another alternative projectile today, for Krupp owners to use in firecracker banned areas. All three types of projectiles will be displayed in photos Sunday night.
'Till then,
Mike and Tracy