I have chambered a few Handi barrels in 35 Remington and have never heard of a FTF in this chambering. Why would the 35 Whelen have this problem when the 35 Remington doesn't? The 35 Remington has an even smaler sholder thant the Whelan has, (I think), so why would there be so much troble with one and not the other? Larry
I have owned a few of the Whelens and can tell you that it isn't a 2 fold problem but indeed a 3 fold problem.
First..Remington has never produced any 35 Whelen factory ammo or brass that has been consistant in it's case diemensions. I went through almost 20 boxes of their loaded ammo and 10 bags of their brass before and all of it was out of spec.Some of the brass had such a degree of slope on the shoulder it produced nothing but FTF and the same when I tried neck sizing it for my 30-06 and 338-06. Same for any of their loaded ammo..one has only to look closely with a good magnifying glass comparing a good 30-06 case to see this.
Second darn few H&R's in this caliber ever had a decent chamber in it,almost every one was cut deeper than need be.
I suggest finding some federal factory ammo..I have found Federal doesn't have a case diemension issue and usually will work better than any of the Remington fodder. This won't help if the chamber is too deep..but you can hand load for it provided you know how too and you can find the ammo..people grab it up quickly when it hits dealers shelves and for good reason.
All of this is moot unlesss you actually know how the chamber is cut,and anyone who is having these types of issues should do a chamber cast and see exactyly what they are dealing with.
Third is some of the reloading dies are indeed pushing the shoulder back even when folks think they are set up correctly while using Remington brass. I have found if the Remington brass is reloaded and it's case shoulder/body junction is sized as in using a full length die,it will almost always change the shoulder angle enough to cause these same problems. So if you are going to neck size only then you need a true neck sizing die to use so this doesn't happen. Then use a bump die when you need to bump the shoulder back.
Some has been discussed on doing true neck sizing,when in fact that hasn't been the case at all..While smoking the necks is always a good idea..smoking the body where it meets the shoulder is also needed in this case.If the dies are sizing the brass at this junction any then the shoulder angle is most likely moved.Also.. If a Handi has .00150" frame barrel gap,then one needs to set the loading dies up to give this much for the case head to protrude.. this will ensure complete support against the breech face,provided the shoulder angle has not changed by resizing it incorrectly.This way you do not need to jam the bullet into the lands when loading target or hunting loads.Closing it is certainly harder,but in all my years of reloading for these rifles I have found that shutting these rifles hard is actually better than normally closing them or lightly closing them.If you have a weak latch spring or a rifle that isn't fitted good on the latch,this type of reloading is a real PITA since you have to do this every time,but it cqan be very rewarding if you take the time to do it.
Other than that..the Whelen is a great round and if the brass and chamber are correct will not normally give these bad of results,no matter who makes the rifle,Remingtons ammo or brass is a totally different story IMHO.
Mac