My new 44 Special flat top Blackhawk has a .4294 groove and .433 throats. All throats are within half a thousandth so they're consistent but about two thousandths too large based on current thought. I am initially experimenting with soft (BHN=10) 200 gr RNFP at .430. So I guess my question is basically where is the optimum balance regarding bullet diameter? As I go up in diameter and force the grooves to swage it down further (bad) but get closer to a snug fit in the throats (good) what is the best diameter to settle in at? If useful, I intend to continue to shoot exclusively mild-moderate 44 Special loads (700-900 f/s) but I am not partial to bullet style, weight, or hardness. And of course, by 'optimum' I am referring to highest degree of accuracy. Also note that, as much as possible, your recommendations should fit in to components and sizes that are available for purchase; I do not cast my own stuff.
Thanks,
Ed