Took the BC out shooting again today. First 10 shots were fine, then I started getting ftf's. I still don't want to send it in (probably just too stubborn). I did get a shipping label from H&R, but it is a UPS label, and it states firearms on the label for contents. I am just not trusting enough of some people to send this out.
After reading info from Gcrank and Tim in this and other posts, I feel like I am making some progress (before, I was dropping the hammer 2-3 times per round before they would fire). My firing pin protrusion is only .055", so I think I can go a bit more there (probably go to .060"). I also ordered some Wolf hammer springs, which I've heard can do wonders with ignition issues.
When I replace the springs, I will also take another .005" off the face of the hammer to extend the firing pin a bit more. Hoping that takes care of the issue.
In looking at the fired cases, I am getting an off-center firing pin strike. Don't know how much that contributes to the issue, but I think I will try some remington primers in these loads, vs. the CCI's that I am using now.
The last thing I noticed was that there is a lot of oil in the receiver. Turns out, I'll spray a shot of Rem-Oil in the bore after cleaning, and it looks like it is running into the receiver. When I replace the springs, I will clean all that out, and only grease the areas in the receiver that need it (or is there a better type of lube to use in the receiver?). In the future, I will just run an oiled patch through the bore.
The good news is, in addition to the ftf issue getting better, I got a 2-1/2" group at 100 yards using the standard front sight, and a Williams FP rear sight. I know I can do better, but that's not too shabby for 45 year-old eyes with peep sights.
Thanks again for all the help with this issue, it feels good to be closing in on it.
Thanks.
Tim