Last month we found out there's a Boy Scout thingie for axes. I thought about what my Son and I could do and I dug up an old head my Dad and I found at a dump when I was a kid. This thing sat in a box of junk in Dad's, then my garage for 40+ years, both of us thinking "maybe someday I'll put a handle on that."
I previously saw a box of hatchet handles at the discount store for $2.50 each, complete with wood and steel wedges. Appeared to be nice ash, so my Son and I went back and bought one.
The handle didn't fit the head's socket so we had to file the wood for it to mate at the base of the head. The head itself was a mess; all beat up, rusty and mushroomed over where it was used as a hammer. We used the belt sander to clean it up and sharpen it.
We used rifle bedding epoxy to fill the gaps when we put the head on. After that hardened, we drove the wedges into the slot, coated with more epoxy. Then we ground everything flush on the belt sander.
This simple project created an opportunity to teach my 12 year old several things...
1. Use of various tools
2. Mixing epoxy
3. Repairing instead of buying new
4. History, materials, manufacture, repair and use (as tools, weapons, etc.) of axes. I showed him my "escape axe"; part of an emergency kit for military aircraft. He'd never even noticed it up on the wall in the garage.
5. Even a Bible study; why it's important that the head stays on the handle
So Elisha went with them. And when they came to the Jordan, they cut down wood. But as one was felling a beam, the axe head fell into the water and he cried and said "Alas, Master!" -- for it was borrowed. And the man of God said, "Where fell it?" And he shewed him the place. And Elisha cut down a stick, and cast in in thither; and the iron did swim. -- II Kings 6:5-6
Next will be to use it; we have to remove and replace a concrete walkway where our tree's roots have lifted and cracked it. The axe will be used to cut out the roots before laying down flagstone.
Interesting head. Used as a promotional item for Buster Brown shoes.